Solar PV across two iTec Skills sites in Cardiff and Newport

iTec Skills brought us in to put solar on two of their sites, their head office in Cardiff and a training centre in Newport, generating electricity on site at both buildings to cut what they draw from the grid.

Client

iTec Skills

Technology

Solar PV

Location

Cardiff & Newport

Estimated payback

3.5–6.8 years

Est. annual output

51.2 MWh

Number of Panels

112

About the client

iTec Skills is a training and apprenticeships provider that has worked in work-based learning for more than 40 years, delivering apprenticeships, commercial courses and Jobs Growth Wales+ programmes across Wales and England. The organisation is fully employee owned, and it holds contracts with the Welsh Government and the Department for Education.

iTec runs training from centres across Wales and England, with its head office in Cardiff. These buildings carry the kind of steady weekday demand you would expect from classrooms, IT suites and offices in use through long opening hours. Generating some of that electricity on site, rather than buying all of it from the grid, was the reason iTec asked us to look at solar across two of their sites.

InspireGreen vehicles outside iTec Skills' Cardiff head office, with scaffolding in place during the solar PV install
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Installers fitting the rooftop solar PV array at iTec Skills' head office in Cardiff, with scaffolding and edge protection in place during the installation
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Mounting rails and the first solar panels being laid out on the flat roof of iTec Skills' head office in Cardiff during the installation
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Close-up of the Van der Valk mounting system and panel wiring on the flat roof of iTec Skills' head office in Cardiff during installation
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SolarEdge inverter and DC isolators mounted on the exterior wall of iTec Skills' head office in Cardiff, part of the completed solar PV system
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The completed 41.85 kWp rooftop solar PV array at iTec Skills' head office in Cardiff, with panels running the length of the flat roof under a blue sky
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Solar PV panels installed on the flat roof of iTec Skills' training centre in Newport, with scaffolding and edge protection in place
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An installer fitting solar PV panels across the multiple roof orientations at iTec Skills' training centre in Newport, with scaffolding and edge protection in place
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Solar PV panels mounted at different angles across the flat roof of iTec Skills' training centre in Newport, with an installer working on the array in the background
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The solar PV system wired into the main distribution board at iTec Skills' training centre in Newport
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Two installers fitting the ballasted mounting frame and panels on the flat roof of iTec Skills' training centre in Newport, with the town and Newport Civic Centre in the background
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The ballasted mounting framework being laid out on the flat roof of iTec Skills' training centre in Newport at an early stage of the solar PV installation, with panels and rails ready to fit
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Solar PV panels installed on the flat roof of iTec Skills' training centre in Newport, with scaffolding and edge protection in place

Our solution

We looked at both sites against the electricity each building actually uses, then sized what the roof could carry at each one. The two came out very differently, and that is worth being plain about: Cardiff is a large, well-oriented roof that takes a substantial array, while Newport is a small roof that limits how much can go on it. We treated them as two separate designs rather than forcing one approach onto both.

Cardiff (Penarth Road, Llandough)

iTec's head office in Cardiff takes a 41.85 kWp array: 90 AIKO 465W panels with 45 SolarEdge optimisers feeding a single SE33.3K inverter. The optimisers manage each panel on its own so the array keeps performing rather than being held back by its weakest section. In a typical year it generates around 41.4 MWh and covers 46% of the building's electricity straight from the roof. Because a training centre draws its load through the working day, when the panels are generating, most of that power is used on site as it is made rather than exported. That brings payback down to about 3.5 years and saves an estimated 8.01 tonnes of carbon a year.

Newport (Commercial Street)

Newport is a much smaller roof, so the array is sized to fit it: a 10.23 kWp system of 22 AIKO 465W panels across three roof orientations, with 22 optimisers and an SE8K inverter. The building uses a lot of electricity for its size, around 28 MWh a year, so the roof cannot cover all of it; the system supplies about 27% of demand, generating roughly 9.8 MWh a year and taking 1.89 tonnes of carbon off the site annually. The roof was the limiting factor here rather than the budget, and the payback works out at about 6.8 years.

Across the two centres that adds up to 112 panels and 52.08 kWp of generation, taking close to 10 tonnes of carbon a year off iTec's footprint and turning two roofs that were doing nothing into part of how the buildings are powered.

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Two roofs, two very different jobs

Two roofs, two very different jobs

Every roof is sized to the building under it, not to a standard package. Tell us about your site and we will show you what it could realistically generate.

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